Automation
Topaz Intelligent Automated Sorting Line
- Intelligent Profile Sorting System
Line Integration
Assembly Lines
Zircon 2500
Intelligent automatic corner cleat insertion system designed to maximize corner crimping productivity and fully automate sash assembly preparation.
Maximum Frame Size
3100
3100
Profile Width
30 – 130 mm
30 – 130 mm
Profile Height
20 – 140 mm
20 – 140 mm
Rated Power
31.9 kW
31.9 kW
The Zircon 2500 is an intelligent automation system developed for the automatic installation of corner cleats in aluminum window and door sash profiles. Designed to integrate seamlessly with automated production lines, the machine eliminates manual corner cleat insertion while improving assembly accuracy, consistency, and overall manufacturing efficiency.
By automating one of the most labor-intensive stages of window fabrication, the Zircon 2500 enables continuous production flow between profile preparation and corner crimping operations. The system utilizes servo-driven positioning and automated feeding mechanisms to accurately place corner cleats and steel spacers before assembly.
Equipped with multiple storage stations for different cleat and spacer types, the machine can handle varying window configurations while maintaining a high degree of flexibility. Intelligent profile feeding and positioning systems ensure precise alignment and consistent installation quality throughout production.
Designed to work directly with automated corner crimping systems, the Zircon 2500 helps manufacturers maximize production output, reduce labor requirements, minimize assembly errors, and achieve higher levels of factory automation.
Automatic Corner Cleat Installation: Automatically inserts corner cleats into window and door sash profiles without manual intervention.
Continuous Production Integration: Designed to connect directly with upstream and downstream manufacturing processes.
Servo-Controlled Precision Positioning: High-accuracy servo systems ensure precise placement of corner cleats and spacers.
Multi-Type Cleat Storage: Provides storage for multiple corner cleat and steel spacer configurations.
Eight Storage Stations: Equipped with eight dedicated storage positions for organized material handling.
Automated Material Feeding: Profiles are transferred and positioned automatically for efficient processing.
Crimping Line Compatibility: Engineered for seamless integration with automatic corner crimping machines.
Flexible Profile Processing: Supports a wide range of profile dimensions and sash configurations.
High-Capacity Production: Increases throughput by eliminating manual corner cleat insertion operations.
Reduced Labor Requirements: Automation minimizes operator involvement and lowers production costs.
Improved Assembly Consistency: Ensures repeatable installation quality and accurate profile preparation.
Smart Manufacturing Ready: Designed for modern automated aluminum window and door production environments.
Processing Parameters
| Maximum Finished Frame Size | 3100 × 3100 mm (Customizable) |
| Profile Width Range | 30 – 130 mm |
| Profile Height Range | 20 – 140 mm |
| Corner Cleat Size Range | 30 × 12 × 5 mm to 90 × 40 × 20 mm |
| Storage Stations | 8 |
General Parameters
| Power Supply | 480V / 60Hz |
| Rated Power | 31.9 kW |
| Operating Pressure | 0.5 – 0.8 MPa |
| Air Consumption | 200 L/min |
Automatic Corner Cleat Feeding
Integrated storage and feeding modules automatically supply corner cleats to the installation station.
Servo Positioning Technology
Servo-driven positioning systems accurately align profiles and installation components.
Intelligent Material Distribution
Multiple storage stations enable automatic selection of different corner cleat specifications.
Conveyor-Based Profile Handling
Automated conveyors transfer and position profiles throughout the process.
Assembly Line Integration
The machine operates as part of a connected production workflow between machining and crimping operations.
Automated Sash Preparation
Profiles are prepared for corner assembly without manual handling, supporting higher production efficiency.
Automation
Crystal-F
- Fully Automated Production: The complete glue injection cycle operates without manual intervention.
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