Automation
Topaz Intelligent Automated Sorting Line
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Line Integration
Automation
Crystal-F
Intelligent dual-robot glue injection line delivering fully automated, high-precision frame sealing for aluminum door and window production.
Robot Configuration
Dual 6-Axis Robots
Dual 6-Axis Robots
Positioning Accuracy
±0.2 mm
±0.2 mm
Maximum Reach
3,192 mm
3,192 mm
Payload Capacity
150 kg
150 kg
Automation Level
Fully Automated
Fully Automated
Rated Power
8.5 kW
8.5 kW
The Crystal-F is an advanced dual-robot glue injection line designed to automate the sealing process for aluminum doors and windows. Utilizing two synchronized six-axis industrial robots, the system performs high-precision adhesive application on window and door frames with exceptional consistency, speed, and repeatability.
Designed for modern manufacturers seeking higher productivity and reduced labor dependency, the Crystal-F automatically positions, identifies, and processes frames without manual intervention. Its intelligent vision system accurately locates glue injection points, while servo-controlled positioning ensures optimal application results regardless of frame configuration.
The machine's automated glue dispensing system maintains precise dosing and temperature control, ensuring stable adhesive flow and consistent sealing quality throughout production. Simultaneous operation of both robots significantly increases throughput while maintaining exceptional precision.
With integrated production monitoring, predictive maintenance reminders, and remote service capabilities, the Crystal-F provides manufacturers with a complete smart factory solution that enhances productivity, reduces operating costs, and ensures long-term production reliability.
Dual-Robot Glue Injection: Two six-axis robots operate simultaneously to maximize productivity and reduce cycle times.
Multi-Position Adhesive Application: Capable of injecting glue at multiple locations on both upper and lower frame sections.
Automatic Frame Positioning: Servo-controlled transfer and positioning systems ensure precise frame alignment before processing.
Vision Recognition Technology: Integrated visual recognition accurately identifies injection points for reliable and repeatable results.
Precision Glue Dispensing: Automated quantitative glue control ensures consistent adhesive application on every frame.
Constant Temperature Glue Management: Maintains stable adhesive temperature to ensure optimal flow characteristics and sealing quality.
Fully Automated Production: The complete glue injection cycle operates without manual intervention.
Automatic Finished Frame Output: Processed frames are automatically transferred out of the workstation to maintain continuous production flow.
Production Monitoring System: Built-in production statistics and machine status tracking provide real-time manufacturing visibility.
Smart Maintenance Alerts: Automatic maintenance reminders help prevent unexpected downtime and maximize equipment availability.
Remote Service & Diagnostics: Supports remote maintenance, troubleshooting, software assistance, and operator training.
Reduced Labor Costs: High automation significantly decreases operator requirements while improving production consistency.
Robot Parameters
| Robot Type | Dual 6-Axis Industrial Robots |
| Number of Axes | 6 |
| Maximum Wingspan | 3,192 mm |
| Loading Capacity | 150 kg |
| Drive System | AC Servo Motor |
| Repeat Positioning Accuracy | ±0.2 mm |
| A/C Axis Maximum Speed | 120°/s |
Protection Ratings
| Control Cabinet Protection | IP45 |
| Robot Arm Protection | IP65 |
General Parameters
| Operating Pressure | 0.5 – 0.8 MPa |
| Rated Power | 8.5 kW |
| Power Supply | 400V / 50Hz |
| Machine Weight | 1,150 kg |
Installation Conditions
| Operating Temperature | 0°C to 45°C |
| Storage Temperature | -40°C to 55°C |
| Humidity | Below 80% at 40°C |
| Vibration Acceleration | Below 4.9 m/su00b2 |
Dual Six-Axis Robotic Processing
Two synchronized industrial robots perform simultaneous glue injection operations, significantly increasing efficiency while maintaining precision.
Intelligent Vision Positioning
Advanced vision systems identify frame geometry and accurately determine glue application points prior to processing.
Automated Servo Transfer System
Frames are automatically transferred, positioned, and secured using servo-controlled handling systems for consistent accuracy.
Constant-Temperature Adhesive Technology
Temperature-controlled adhesive management ensures stable flow rates and uniform injection quality.
Quantitative Dispensing Control
The system automatically regulates adhesive volume according to production requirements and profile specifications.
Smart Factory Integration
Production statistics, equipment monitoring, predictive maintenance, and remote support functionalities enable modern digital manufacturing workflows.
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