Automation
Topaz Intelligent Automated Sorting Line
- Intelligent Profile Sorting System
Line Integration
Automation
LD-QTK Intelligent Buffer Station
Automated profile buffering and storage system designed to organize, track, and stage complete aluminum window and door profile sets for downstream assembly.
Profile Length
300 – 6,000 mm
300 – 6,000 mm
Installed Power
10 kW
10 kW
Machine Weight
10,300 kg
10,300 kg
The LD-QTK Intelligent Buffer Station is an automated storage and buffering solution designed to optimize the flow of machined aluminum profiles in door and window manufacturing facilities. Acting as an intelligent intermediary between profile machining and frame assembly, the system ensures complete profile sets remain organized and readily available for production.
Featuring a multi-tier storage structure with servo-controlled profile handling, the LD-QTK automatically stores, allocates, and retrieves finished profiles with exceptional accuracy. Profiles are grouped by production lots, ensuring that matching frame components remain together and are available when required for assembly operations.
The intelligent buffer system utilizes an escalator-based loading and retrieval mechanism, providing smooth profile handling while minimizing operator intervention. With 25 storage levels and the capacity to accommodate up to 50 window frame stiles or sash components, the station significantly improves material organization and production flexibility.
Designed for modern smart factories, the LD-QTK supports digital production workflows, improves work-in-progress management, reduces profile mix-ups, and helps maintain a continuous, efficient production process from machining through final assembly.
Intelligent Profile Buffering: Stores complete sets of machined profiles between processing and assembly operations.
Multi-Tier Storage System: Utilizes a 25-layer racking structure to maximize storage capacity within a compact footprint.
Automated Profile Allocation: Profiles are automatically assigned and organized according to production requirements.
Servo-Controlled Positioning: High-precision servo motors ensure accurate profile loading and retrieval.
Profile Set Management: Maintains complete profile groups for efficient door and window assembly.
High Storage Capacity: Accommodates up to 50 window frame stiles or sash components in a single system.
Escalator Transfer Mechanism: Automated escalator movement enables smooth profile transfer and positioning.
Lot-Based Organization: Stores profiles by production batch to improve traceability and workflow control.
Reduced Material Handling: Minimizes manual movement and sorting of machined profiles.
Smart Production Flow: Acts as a buffer between production stages to eliminate bottlenecks.
Remote Service Support: Supports remote diagnostics, commissioning, and maintenance services.
Smart Factory Integration: Designed to support automated manufacturing environments and digital production management.
Storage Specifications
| Maximum Profile Length | 300 – 6,000 mm |
| Maximum Profile Height | 150 mm |
| Storage Layers | 25 |
| Storage Configuration | Dual Storage |
| Storage Capacity | Up to 50 Profile Slots |
| Maximum Storage Width | Accommodates 8 Pieces (80 mm Width / 900 mm Depth) |
| Axes | 4 |
General Parameters
| Power Supply | 400V / 50Hz |
| Installed Power | 10 kW |
| Operating Pressure | 0.5 – 0.8 MPa |
| Air Consumption | 50 L/min |
| Machine Weight | 10,300 kg |
| Overall Dimensions | 11,450 × 3,350 × 6,350 mm |
Automated Buffer Storage
Finished profiles are automatically transferred into organized storage locations for temporary staging before assembly.
Servo Positioning Technology
Precision servo drives control storage allocation and retrieval to ensure accurate profile placement.
Intelligent Lot Management
Profiles are grouped according to production orders, minimizing assembly errors and improving workflow organization.
Multi-Level Storage Architecture
The 25-tier racking design maximizes storage density while maintaining quick access to stored profiles.
Automated Transfer System
The escalator-based handling mechanism efficiently moves profiles between storage and production stations.
Smart Factory Workflow Integration
The system enhances manufacturing flow by synchronizing profile availability with downstream assembly requirements.
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