LEAD MILO

LEAD MILO is LEADCNC Middle East’s intelligent flexi production line with assembly transfer tables and a powerful dual-zone manufacturing system purpose-built for aluminum door and window manufacturers who need to separate and optimize machining and assembly operations without sacrificing flow, speed, or quality.

Built across a 45.0 × 23.0 meter floor space of approximately 1,035 m², LEAD MILO is organized into two distinct functional zones. Zone A houses the complete intelligent machining and sorting system, featuring the Ultra X260-E laser-equipped CNC machining center, Diamond 350UP double-head end milling center, dual ER150-3200 robot loading arms, Topaz A+B intelligent sorting lines, L-QTK 30-level dual profile storage, and a 1.5-ton Autonomous Mobile Robot (AMR) for seamless inter-zone material transfer.

Zone B is a fully connected assembly environment built around a large-scale XY transfer table system, featuring a primary XY transfer table of 4,000 × 10,000 mm, ten curtain wall assembly tables, three smaller XY transfer systems, and an integrated 21,000 mm roller conveyor assembly line. This dual-zone design keeps machining and assembly running simultaneously, with the AMR and transfer tables eliminating all manual profile transport between zones.

LEAD MILO also supports an optional powered MES system, full ERP integration, and ANDON real-time reporting, giving manufacturers complete digital intelligence across every stage of their production process.

Every LEAD MILO line is fully backed by LEADCNC Middle East’s 18-month full machine warranty, lifetime maintenance support, and dedicated local technical teams in Dubai and Riyadh.

Dual-Zone Intelligent Layout: Zone A handles all machining and sorting while Zone B runs assembly simultaneously, keeping the entire production line operating at full capacity without inter-zone bottlenecks.

Ultra X260-E Laser-Equipped Machining: High-performance intelligent sawing and milling machining center handles profiles up to 260 × 190mm, with laser-equipped precision for maximum cutting and milling accuracy.

Diamond 350UP Double-Head End Milling: Intelligent double-head end milling center processes both profile ends simultaneously, dramatically increasing throughput over single-head alternatives.

Dual ER150-3200 Robot Loading Arms: Two 6-axis robot arms handle raw profile loading from customized loading racks, eliminating manual material handling at the lineu2019s entry point entirely.

1.5-Ton Autonomous Mobile Robot (AMR): autonomously transports cut profiles from Zone A to Zone B, eliminating all manual inter-zone transfer and keeping both zones running at peak efficiency simultaneously

L-QTK 30-Level Dual Profile Storage: Intelligent vertical cut profile storage system with 30 storage levels and dual storage capacity, managing high-volume profile inventory between machining and assembly without floor clutter.

Topaz A+B Intelligent Sorting: Full-length dual sorting lines automatically organize profiles by type, size, and order, feeding Zone Bu2019s assembly line with perfectly organized, ready-to-assemble profiles.

Large-Scale XY Transfer Table System: Primary transfer table of 4,000 × 10,000mm connects machining output to the assembly zone, enabling smooth, high-volume profile transfer with zero manual handling.

10 Curtain Wall Assembly Tables: Ten dedicated assembly workbenches (1,000 × 2,000mm each) provide organized, high-capacity assembly space for simultaneous multi-order production.

21,000mm Integrated Roller Conveyor: Full-length assembly line roller conveyor ensures smooth, continuous product flow through the entire Zone B assembly process from start to finish.

MES Software Optional | A platform delivers full-process manufacturing intelligence across 8 production stages, from raw material inspection to packing and shipment tracking.

ANDON Real-Time Workshop Intelligence: Live workshop display provides real-time visibility into staff allocation, equipment output, task statistics, production alerts, and order status, with automated daily, monthly, and annual reporting.

Production Line

Floor Footprint	45.0 × 23.0 m
Total Area	~1,035 m square
Operators Required	~15
Functional Zones	Zone A & Zone B
Automation Level	Fully Automated
Applicable Products	Aluminum Windows & Doors

Zone A | Machining & Sorting

Machining Center	Ultra X260-E Laser-Equipped
End Milling	Diamond 350UP Double-Head
Loading Robot	ER150-3200 Dual Arm
Sorting System	Topaz A+B
Profile Storage	L-QTK
Autonomous Transport	AMR

Zone B | Assembly

Main Transfer Table	XY \| W4000 × L10,000mm
Assembly Tables	10 × W 1000 × L 2000mm
Secondary Transfer Tables	3 × XY W 1300 × L 2600mm
Zone Transfer Table	XY W 2400 × L 4000mm
Assembly Conveyor	Roller W 400 × L 21,000mm
Glazing Bead Cutter	Turquoise 350 CNC Wireless

Request Custom Specifications

Dual-Zone Production Architecture

Zone A and Zone B operate simultaneously, machining and sorting running in parallel with assembly, maximizing total line output while keeping each zone optimized for its specific function.

Dual 6-Axis Robotic Loading

Two ER150-3200 robot arms simultaneously load raw aluminum profiles from customized loading racks, handling profiles up to 260 × 190 mm with zero manual intervention.

Autonomous Mobile Robot Transport

A 1.5-ton AMR autonomously navigates between Zone A and Zone B, transporting cut profiles without human involvement and keeping both zones running at full capacity simultaneously.

Laser-Equipped CNC Machining

The Ultra X260-E intelligent sawing and milling center delivers high-speed, high-precision profile processing, combining cutting, milling, and laser-assisted operations in one integrated machining station.

Double-Head End Milling

Diamond 350UP processes both profile ends simultaneously, cutting throughput time in half compared to single-head machines while maintaining dimensional accuracy across every profile.

30-Level Intelligent Profile Storage

The L-QTK vertical storage system manages up to 30 levels of cut profile inventory, automatically organizing and retrieving profiles for Zone B assembly without manual floor handling.

MES Software

The MES platform covers 8 full production stages, From raw material inspection and production order management to robotic quality inspection and packing tracking.

ANDON Real-Time Workshop Control

Live ANDON display screens deliver real-time workshop intelligence, staff allocation, equipment output, task statistics, production alerts, and order status, with automated daily, monthly, and annual reporting.