Smart Factory Solutions
LEAD VIKI
Compact Flexi Production Line, Maximum Output. Minimum Space. Total Automation.
Spindle Speed
24,000 rpm
24,000 rpm
Bead-Cutting Accuracy
0.1mm
0.1mm
Floor Footprint
20.0 × 15.0 m
20.0 × 15.0 m
LEAD VIKI is LEADCNC Middle East’s most compact intelligent production line — a complete, fully automated smart fabrication solution engineered for aluminum casement windows, sliding windows, louvered windows, casement doors, sliding doors, and all other aluminum door and window products.
Built across an industry-leading 240m² footprint of just 20.0 × 15.0 meters, LEAD VIKI proves that intelligent manufacturing doesn’t require a massive facility. With approximately 18 operators, manufacturers gain access to a fully connected, automated production system that eliminates skilled labor dependency, reduces overhead, and delivers consistent 0.1mm accuracy on every single cut.
At the heart of LEAD VIKI is the Ultra X260-E, a high-performance laser-equipped cutting and milling machining center featuring 4-axis CNC milling with four electric spindles for simultaneous multi-surface machining, a 600 mm saw blade cutting module, and dual high-precision laser units for marking and milling operations. Combined with the Turquoise 350R wireless measurement glazing bead cutting center, the Spinel 160 pneumatic corner crimping machine, and the LXF370-125 high-speed copy milling machine, LEAD VIKI delivers a seamlessly integrated production flow from raw profile to finished product.
LEAD VIKI is backed by LEADCNC Middle East’s comprehensive 18-month full machine warranty, lifetime maintenance support, and dedicated technical teams, ensuring your investment is protected and your production line never stops performing.
Compact 240mu00b2 Footprint: Complete smart production line in just 20.0 × 15.0 meters, perfect for manufacturers with limited floor space who refuse to compromise on automation or output.
Ultra X260-E Machining Center: Laser-equipped 4-axis CNC cutting and milling center with four electric spindles enabling simultaneous multi-surface machining without profile reorientation.
0.1mm Glazing Bead Accuracy: Turquoise 350R wireless measurement system delivers pinpoint precision on every glazing bead cut, eliminating additional trimming and doubling efficiency over traditional methods.
Pneumatic Corner Crimping: Spinel 160 assembles four corners in just one minute with zero light penetration, no skilled workers required, supports corner heights up to 160mm.
High-Speed Copy Milling: LXF370-125 direct-drive spindle motor machines holes, key slots, and drainage holes continuously with pneumatic clamping for fast, safe, repeatable processing.
24,000 RPM Spindle Speed: Italian HSD electro-spindle delivers powerful high-speed milling, drilling, and tapping operations at virtually any angle within 180°.
Dual Working Zones: Independent working zones allow simultaneous machining and material loading, keeping production moving without interruption or downtime.
German PA Control System: AI contour control system ensures smooth toolpaths and exceptional machining accuracy even at maximum cutting speeds.
ERP & Barcode Integration: Seamlessly connects with ERP systems for barcode-based automatic job processing, production tracking, and full workflow management.
9-Position Tool Magazine: Rapid and reliable automatic tool changes minimize downtime and maximize machine utilization across every production shift.
Infrared Safety Protection: Integrated safety monitoring ensures full operator protection without compromising production speed or efficiency.
Eco-Friendly Micro Lubrication: Reduces lubricant consumption while improving machining conditions and supporting sustainable manufacturing practices.
Production Line
| Floor Footprint | 20.0 × 15.0 m |
| Total Area | ~240 mu00b2 |
| Operators Required | ~18 |
| Line Type | Compact Flexi |
| Automation Level | Fully Automated |
| Applicable Products | Aluminum Windows & Doors |
Machining Capabilities
| Machining Type | 4-Axis CNC |
| Maximum Spindle Speed | 24,000 rpm |
| Travel Speed | 60 m/min |
| Tool Magazine Capacity | 9 Positions |
| Machining Angle Range | 180° |
| Bead-Cutting Accuracy | 0.1mm |
Machine Features
| Working Zones | Dual Zone |
| Clamping System | Pneumatic Adjustable Fixtures |
| Lubrication System | Micro Lubrication |
| Safety Protection | Infrared Protection |
| Control System | German PA with AI Contour |
| ERP Integration | Barcode-Based |
4-Axis Profile Machining
The Ultra X260-Eu2019s 4-axis CNC system enables complex drilling, milling, tapping, and end milling operations with exceptional precision and repeatability on every profile.
Laser-Assisted Machining
Dual high-precision laser units integrated into the Ultra X260-E enhance marking accuracy and milling speed, achieving levels of precision unattainable by traditional equipment.
Wireless Bead Measurement
The Turquoise 350Ru2019s handheld wireless measuring device transmits real-time bead size data directly to the CNC system, delivering 0.1mm accuracy without manual measurement.
Automated Glazing Bead Cutting
Cuts glazing beads to exact required dimensions in one step, eliminating additional trimming, reducing waste, and doubling production efficiency over traditional cutting methods.
Pneumatic Corner Crimping
Spinel 160u2019s synchronized pneumatic-to-mechanical transmission assembles four corners in one minute, ensuring smooth, misalignment-free corners with zero light penetration every time.
High-Speed Copy Milling
LXF370-125 machines have holes, key slots, and drainage holes continuously with direct-drive spindle technology, compact, fast, and safe for all aluminum profile types.
AI Contour Control
The German PA control system uses intelligent contour management to maintain smooth toolpaths and exceptional accuracy at maximum cutting speeds automatically.
ERP Production Integration
Barcode scanning and ERP connectivity automate job retrieval, production tracking, and manufacturing management, connecting your factory floor to your business systems seamlessly.
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